在“双碳”目标与环保严控的双重驱动下工业废水处理从“末端治理”向“减量回用”升级，在实际应用中如何兼顾成本、效率与环保？通过一台设备实现“减量化+资源化”双赢。

　　Under the dual drive of the "dual carbon" goal and strict environmental control, industrial wastewater treatment has upgraded from "end of pipe treatment" to "reduction and reuse". How to balance cost, efficiency, and environmental protection in practical applications? Realize a win-win situation of "reduction+resource utilization" through one device.

　　案例亮点

　　Case highlights

　　30℃低温蒸发，能耗直降60%传统蒸发技术需80℃以上高温，能耗高、设备损耗大。低温蒸发：仅需30℃即可实现高效蒸发，蒸汽耗量降低60%，运行成本锐减；稳定运行：抗结垢设计+自动化控制，连续运行无压力，维护成本更低。

　　Low temperature evaporation at 30 ℃ reduces energy consumption by 60%. Traditional evaporation technology requires high temperatures above 80 ℃, resulting in high energy consumption and significant equipment losses. Low temperature evaporation: Efficient evaporation can be achieved at only 30 ℃, with a 60% reduction in steam consumption and a sharp decrease in operating costs; Stable operation: Anti scaling design+automated control, continuous operation without pressure, lower maintenance costs.

　　产水清澈，回用/排放无忧以某直线电机头部企业为例：铝导轨清洗液废水成分复杂，传统处理易残留污染物。净化效果：经金属加工液废液净化机处理后，产水COD≤50mg/L、pH中性，清澈透亮，可直接回用于生产线或达标排放；减量增效：废水体积缩减90%，危废处理成本降低80%，实现“减量化+资源化”双赢。

　　Clear water production, worry free reuse/discharge. Taking a leading linear motor enterprise as an example, the composition of aluminum guide rail cleaning solution wastewater is complex, and traditional treatment is prone to residual pollutants. Purification effect: After being treated by a metal processing fluid waste liquid purifier, the COD of the produced water is ≤ 50mg/L, the pH is neutral, clear and transparent, and can be directly reused in the production line or discharged in compliance with standards; Reduce and increase efficiency: Reduce the volume of wastewater by 90%, reduce the cost of hazardous waste treatment by 80%, and achieve a win-win situation of "reduction+resource utilization".

　　智能物联，一键操作智慧中控：7x24小时实时监测蒸发效率、能耗数据，异常自动预警；?远程运维：PLC可控编程+远程无线监控，随时查看运行状态，减少人工巡检，效率提升40%。

　　Intelligent IoT, one click operation, intelligent central control: 7x24 hour real-time monitoring of evaporation efficiency and energy consumption data, automatic warning of abnormalities;? Remote operation and maintenance: PLC controllable programming+remote wireless monitoring, allowing for real-time monitoring of operating status, reducing manual inspections and increasing efficiency by 40%.

　　定制方案，破解细分场景难题广泛应用：适用于切削液废水、拉丝液废水、磨削液废水、脱模剂废水、线切割废水、轧制液废水、清洗剂废水、脱脂剂废水等废水的处理；模块设计：支持100L/天-100T/天灵活扩容，满足小试、中试到量产全阶段需求。

　　Customized solutions to solve problems in segmented scenarioses are widely used: suitable for the treatment of cutting fluid wastewater, drawing fluid wastewater, grinding fluid wastewater, release agent wastewater, wire cutting wastewater, rolling fluid wastewater, cleaning agent wastewater, degreasing agent wastewater, and other wastewater; Module design: Supports flexible expansion from 100L/day to 100T/day, meeting the needs of all stages from small-scale testing, pilot testing to mass production.

　　案例分析：实现“近零排放”转型

　　Case Study: Achieving a "Near Zero Emission" Transformation

　　客户痛点某直线电机头部企业铝导轨清洗液含高COD、油污及金属离子，传统处理成本高且无法回用。

　　The customer's pain point is that the aluminum guide rail cleaning solution for a certain linear motor head enterprise contains high COD, oil stains, and metal ions. Traditional treatment costs are high and cannot be reused.

　　成果亮点1、废水减量90%，年节省危废处置费超200万元；2、日处理量2吨，产水澄清透亮，COD＜300mg/L，回用于清洗工段，实现“废水-资源”闭环，年节约新鲜用水5万吨；3、项目投资回收期＜1.5年，环保效益与经济效益双收。

　　Highlight 1: 90% reduction in wastewater, saving over 2 million yuan in hazardous waste disposal fees annually; 2. The daily processing capacity is 2 tons, and the produced water is clear and transparent, COD＜300mg/L， Reuse in the cleaning section to achieve a "wastewater resource" closed-loop, saving 50000 tons of fresh water annually; 3. The investment payback period of the project is less than 1.5 years, with both environmental and economic benefits.

　　客户评价金属加工液废液净化机让废水变资源，环保合规与降本增效一举两得！

　　Customer evalsuation: The metal processing fluid waste liquid purification machine turns wastewater into a resource, achieving environmental compliance and cost reduction while increasing efficiency with one stone!

　　1. 高效节能： 设备通过高真空、 负压、 低温30℃- 45℃蒸馏方式 ，把废水浓缩减量化处理(最高减量95%) ，所需能耗低处理效率高 ，蒸馏水纯清无杂质 ， 可以再次回用 ， 有效节约水资源从而达到零排放.

　　1. Efficient and energy-saving: The equipment uses high vacuum, negative pressure, and low-temperature distillation at 30 ℃ -45 ℃ to concentrate and reduce wastewater (up to a maximum reduction of 95%), with low energy consumption and high treatment efficiency. The distilled water is pure and free of impurities, and can be reused, effectively saving water resources and achieving zero emissions

　　2. 环保安全： 设备运行过程是高真空负压低温下进行 ， 并设备设计了防爆系统 ， 多层防护（避免误入易燃易爆化学成份而发生风险） ，确保运行中的安全；

　　2. Environmental protection and safety: The operation of the equipment is carried out under high vacuum negative pressure and low temperature, and the equipment is designed with an explosion-proof system and multiple layers of protection (to avoid the risk of accidentally entering flammable and explosive chemical components), ensuring safety during operation;

　　3. 智能： PLC全自动化一键式控制系统 ， 实现高效的全自动化控制 ， 设备自动进液、 加药剂、蒸馏、 浓缩废液自动排出 ，处理高效 ，操作过简单便捷。

　　3. Intelligence: PLC fully automated one click control system achieves efficient fully automated control. The equipment automatically enters the liquid, adds chemicals, distillates, and concentrates waste liquids, and the treatment is efficient with simple and convenient operation.

　　4. 无线远程控制系统： 手机可视化及报警功能；远程售后检测及服务。

　　4. Wireless remote control system: mobiles phones visualization and alarm function; Remote after-sales testing and service.

　　低温蒸馏技术是目前国际上广泛应用的主流技术之一,控制废水的最高蒸发温度不高于 30℃、 废水回收率最高可达 95%。 主机开启后 ， 通过内部负压系统、 蒸馏釜、 交换系统及设备自身热能系统的转换 ， 对高危 废水原液进行热交换 ， 使原液在30~40℃时 ?汽化 ， 由液态转变成气态 ，经冷 凝系再将气态转变成液态 (蒸馏水) ，然后回收再利用，浓缩液或结晶状固 态将交由有资质的环保公司处理。 整个系统采用 PLC 自动控制 ， 智能化 ， 操作简便 ， 运行稳定。

　　Low temperature distillation technology is one of the mainstream technologies widely used internationally, controlling the maximum evaporation temperature of wastewater to not exceed 30 ℃ and achieving a wastewater recovery rate of up to 95%. After the host is turned on, heat exchange is carried out on the high-risk wastewater raw material through the conversion of the internal negative pressure system, distillation kettle, exchange system, and the equipment's own thermal energy system, so that the raw material can be heated at 30-40 ℃? Vaporization, from liquid to gas, and then to liquid (distilled water) through condensation system, and then recycled and reused. The concentrated liquid or crystalline solid will be handed over to qualified environmental protection companies for treatment. The entire system adopts PLC automatic control, intelligence, easy operation, and stable operation.

　　工业废水处理从不是 “一买了之”，而是需要长期适配生产需求、应对低温工况波动的系统工程。中科深耕水处理领域多年，d2天堂黄色的低温蒸发器不仅通过千次工况测试，能稳定处理高盐、高 COD 等复杂工业废水，更能根据您的厂区规模、废水特性定制模块化方案 —— 小到单机调试，大到整套系统运维，d2天堂黄色的工程师团队会全程跟进，解决 “安装难、运维烦、能耗高” 的痛点。

　　Industrial wastewater treatment is never a one-time purchase, but a systematic engineering that requires long-term adaptation to production needs and response to fluctuations in low-temperature conditions. Zhongke has been deeply involved in the field of water treatment for many years. Our low-temperature evaporator has not only passed thousands of working condition tests and can stably treat complex industrial wastewater such as high salt and high COD, but also customize modular solutions according to your factory scale and wastewater characteristics - from single machine debugging to complete system operation and maintenance. Our engineering team will follow up throughout the process to solve the pain points of "difficult installation, troublesome operation and maintenance, and high energy consumption".

　　如果您正在为低温环境下的废水处理效率低、运行成本高而发愁，不妨点击下方 “联系d2天堂黄色”，提供您的行业类型与废水参数，d2天堂黄色免费为您出具专属处理方案，让每一分投入都转化为稳定达标与成本节省。选择d2天堂黄色，不止是选一台设备，更是选一个长期可靠的水处理伙伴。

　　If you are worried about the low efficiency and high operating costs of wastewater treatment in low-temperature environments, you can click on "Contact Us" below to provide your industry type and wastewater parameters. We will provide you with an exclusive treatment plan for free, so that every investment can be converted into stable compliance and cost savings. Choosing Kohl is not just about choosing a device, but also about choosing a long-term reliable water treatment partner.